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Vacuum Sintering Furnace to Produce Sic Products
Description
Basic Info.
| Model NO. | PJ-SJ557 |
| Certification | ISO |
| Structure | Horizontal Type |
| Brand | Paijin |
| Transport Package | Wooden Cases |
| Specification | 200*200*. 00mm |
| Trademark | PAIJIN |
| Origin | China |
| HS Code | 8514101000 |
| Production Capacity | 120 Sets Per Year |
Packaging & Delivery
Package Size 1000.00cm * 1000.00cm * 1000.00cm Package Gross Weight 15000.000kgProduct Description
Product Descriptionsilicon nitride SiC Silicon carbide ceramic Vacuum Sintering Furnace
It is mainly used in vacuum sintering industry of reactive sintering silicon carbide and silicon nitride combined with silicon carbide. It is widely used in military industry, health and building ceramics, aerospace, metallurgy, chemical industry, machinery, automobile and other fields. Silicon carbide pressure-free sintering furnace is suitable for silicon carbide pressure-free sintering process of sealing ring, shaft sleeve, nozzle, impeller, bulletproof products and so on.Silicon nitride ceramic materials can be used in high temperature engineering components, advanced refractories in metallurgical industry, corrosion resistant and sealing parts in chemical industry, cutting tools and cutting tools in machining industry, etc.
Characteristics
1. High temperature uniformity and thermal efficiency2. Multi-zone independent temperature control, vacuum partial pressure function3. The main body adopts high temperature resistant material, which satisfies the carbonation heating process of thin and medium and thick granule WC powder and composite material.4.Adopt the combination mode of temperature control.5.Graphite heat shield, graphite heating element,360-degree surround radiant heating.6.A variety of condensation trapping methods to reduce unit pollution7.Nitrogen purging system has better insulation and degreasing.8.Patented insulation technology to ensure the long-term use of heating body9.Exhaust gas combustion and filtration system meets emission standard
Standards:
DIN 17052 - 1 "Heat treatment furnaces - Part 1: Requirements for temperature uniformity"EN 60519 -2 "Safety in electroheat installations - Part 2: Particular requirements for resistance heating equipment"AMD2750D "AEROSPACE MATERIAL SPECIFICATION"NFPA86D "Standard for Ovens and Furnaces"GB/T 16876 "Vacuum test standard for double wall equipment"GB/T 10066.1 " Test methods for electroheating and electromagnetic processing installations"GB/T 9452 "Testing Method For Working Zone Of Heat Treatment Furnace"
Standard model specification and parameters
| Model | PJ-SJ336 | PJ-SJ447 | PJ-SJ449 | PJ-SJ4411 | PJ-SJ5518 |
| Effective Hot Zone LWH (mm) | 300*300*600 | 400*400*700 | 400*400*900 | 400*400*1100 | 500*500*1800 |
| Load Weight(kg) | 120 | 200 | 300 | 400 | 800 |
| Maximum Temperature(ºC) | 2800 | ||||
| Temperature control accuracy(ºC) | ±1 | ||||
| Furnace temperature uniformity(ºC) | ±5-20 | ||||
| Work Vacuum Degree(Pa) | 4.0 * E -1 | ||||
| Pressure raise rate (Pa/H) | ≤ 0.5 | ||||
| Debinding rate | >97.5% | ||||
| Debinding method | N2 in negative pressure,H2 in atmosphere | ||||
| Input gas | N2,Ar | ||||
| Cooling Speed | adjustable | ||||
| Cooling method | Vacuum cooling,Pressure cooling,Forced pressure cooling | ||||
| Sintering method | Vacuum sintering,partial pressure sintering,pressureless sintering | ||||
| Furnace structure | Horizontal, single chamber | ||||
| Furnace door opening method | Hinge type | ||||
| Heating elements | Graphit heating elements | ||||
| Heating chamber | Composition structure of Graphit hard felt and soft felt | ||||
| Thermocouple | C Type | ||||
| PLC & Electric elements | Siemens | ||||
| Temperature controller | EUROTHERM | ||||
| Vacuum pump | Mechanical pump and roots pump | ||||
Customized optional ranges
| Maximum temperature | 1300-2800 ºC | ||||
| Maximum temperature degree | 6.7 * E -3 Pa | ||||
| Furnace structure | Horizontal,Vertical, single chamber | ||||
| Door opening method | Hinge type, Lifting type,Flat type | ||||
| Heating elements | Graphit heating elements, Mo heating elements | ||||
| Heating chamber | Composed Graphit felt, All metal reflecting screen | ||||
| Vacuum pumps | Mechanical pump and roots pump; Mechanical, roots and diffusion pumps | ||||
| PLC & Electric elements | Siemens;Omron;Mitsubishi;Siemens | ||||
| Temperature controller | EUROTHERM;SHIMADEN | ||||
General introduction of PAIJIN Vacuum furnaces
Hi,my friend, thanks for checking Paijin Vacuum furnaces. I will show you why our products are your best choose.
Technical advantages:
- Energy saving: By using our self-owned registered patented technology of energy saving, our furnaces saves 20%-40% energy than other brands in heating. Reduces muh cost.
- High Intelligent Control system:All our furnaces are equiped with our high intelligent control system, it can realize one button operation by the recorded data and record the processs in Computer.
- Advanced Voltage control technology, lower current in same power to avoid the melting of cables, and raise safety level.
Processes
Paijn vacuum furnaces are basically composed by Furnace body, heating system, vacuum system, gas recharge system and control&measure systems.
A standard vacuum furnace would able to used for the basic processes like:
Annealing
Tempering
Brazing
Sintering
Hardening
In Vacuum and Atmosphere conditon.
By adding some fuction parts, it will realize or strengthen its ability in
Carburizing
Debinding
Nitriding
Oil hardening
Low temperature difference brazing (≤±3ºC)
Hot zone materials:Graphite Hot Zones
Graphite hot zones are long-lasting and can deliver excellent ROI. They are robust, economical to repair and incorporate hearth designs with high creep strength.
All-Metal Molybdenum Hot Zones
If your process is susceptible to graphite contamination, a molybdenum hot zone can meet your needs. Our moly hot zone elements feature a "double-U" profile which makes them easy to install and replace.
Custom Constructions
We offer custom hot zone construction such as graphite insulation with moly heating elements, for applications with unique requirements.
Payment terms and ordering process:
We accept paymen by TT:
20% TT in advance, 50%TT after confirmation of drawings and 30% TT after PSI but before loading on board
or 100% LC at sight.
Ordering Process:
Confirm user's technical specification requirement----Quotation with specification---confirm specification and other terms---sign contract--first payment or Issurance LC----Drawing confirmation----Manufacturing---Preshipment inspection and training---Shipment----field service like installation and commission(optional)---after sales service
Produce time and delivery schedules
According to different model and requirements about the furnace, It need about 3-8 monthes for the produce of the furnace.
After the finish of the furnace, User's representatives are invited to visit our factory and inspect the furnace in our factory.Meanwhile,we can supply 1-2 weeks free training courses for them in our factory.
After the pre-shipment inspection and final payment, we will arrange the shipping within one week.
Quality Control:
Quality is the spirit of the products, is the key point decide a factory's future.Paijin take quality as the most priority issues in our daily work.To ensure the good quality of our products, we paid much attention on 3 aspects.
- Most important: Human. Human is the most important point in every work. We have complete training courses for every new worker, and we have rating system to rate every worker to a level (junior, middle, high), different level workers are apponted to different jobs with different salary. In this rating system, it's not only the skills, but also rate in responsibility and error rate, executive power etc. By this way, workers in our factory are willing to do the best in his work.And strictly follows the quality management rules.
- Best materials and components: We only purchase the best materials on market, we know that saves 1 dollar in material would cost 1000 dollars in final. The key parts like electric components and pumps are all brand products like Siemens, Omron,Eurotherm, Schneider etc. For the other parts made in China, we choose the best factory in industry and signed product quality guranntee contract with them,to ensure every component every parts we use in the furnace is the best quality products.
- Strict Quality management: We have 8 quality check points in the processes of furnace producing, Examination in each check point is carried by 2 workers and 1 factory manager is responsible for it. In these check points, materials and components, and every aspects of the furnace are double checked to ensure its quality. At last, before the furnace leaves factory, it should be final checked with heat treatment experiments.
Packages and Shipping:
We have much experience in the packages and shipping, our furnaces are usually shipped by rail or by sea. Sometimes small parts my shipped by air. The main body will be fixed in the container by steel ropes and other parts will be packaged in wooden cases.
After sale service:
a. Quality Guarantee
We supply a guarantee period of 12 months reckoning from the date of commissioning of the furnace against all defects or failures due to faulty design, material, or workmanship. But within 18 monthes after the furnace is deliveried from our factory.
b. Backup support for provisioning of spares for 15 x years.
c. Technical Support:We supply 15 years free online technology support for our furnaces.
Our Contact
